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Good chemistry is key formula for recent stop-motion movies

With Halloween coming up and two new dark animated movies in theaters, Inside Science delves behind the scenes and straight into the polymeric goo that make these movies ooze off the screen.

(October 19, 2005) -- College Park, MD Tim Burton's "Corpse Bride" and Nick Park’s “Wallace and Gromit: Curse of the Were-Rabbit”, released earlier this month, are stop-motion animation films with a new scientific twist behind the scenes. Both new and old stop motion shows are comprised of sets and characters made of malleable, vibrant-looking but lifeless material.

Stop-motion is a cinematic form of animation, in which handcrafted puppets are moved just fractions of an inch, frame by frame, in front of still cameras so they can be seamlessly played back as one continuous video or film.

Unlike stop-motion animation projects in the past, including movie classics such as 1933's King Kong and the TV pop-icon of the 60's, 70’s and 80’s, "Gumby," materials used today to build a creepy cast of puppet players has merged art with science.

The cast of lifelike creatures in "Corpse Bride" were made using new and user-friendly components. Modern chemistry has brought today's animators tools that can compete with sophisticated visuals generated by the latest computer graphics programs. These modern state-of-the-art hybrid plastic skins include injected foam-latex and high-tech urethane that can then be painted with a wide range of color pigmentation. In fact, technicians had to hand craft the "Corpse Bride" dolls and stretch "skins" of silicone over steel-reinforced armatures.

According to Clay Western, vice president of a company that supplies materials like rubber and plastic for movie props and special effects, this next generation of stop-motion animation materials has been, in many ways, developed specifically for the movie business “to meet the needs and address the problems most commonly encountered by make-up, special effects, and puppet-animation artists,” said Western, of the Smooth-On Company in Bethlehem, PA.

Limits of endurance

The traditional forms of latex and urethane had limitations: they didn't last as long as it took to shoot the movie and couldn't stand up to the tiny repetitive motions that stop animation entails" said Western. The constant using of a character's body - arms, legs, and head - cause great stress in the materials, he said, "and after so many repetitive movements, materials like rubber show signs of wear." The wear would be apparent on a giant movie screen.

The materials used for the technique of stop-motion animation in both Corpse Bride and Curse of the Were-Rabbit is suited to meet the needs and demands of filmmakers and behind-the-scenes technicians. The technology allows an old-fashioned type of story telling – stop-motion animation -- through using current materials.

According to Western, Dragon Skin and its newer forms vary somewhat in elasticity. There are four main areas of concern to the movie make-up artist and on-set animator: “stretchability, thickness, color and opaqueness.” The material used is not just any old silicone, but a material Western says is, nicknamed "platinum silicon." Platinum silicone is still not easy to ascribe to one of the three major states of matter --solid, liquid, or gas. Silicone, for the most part, can exist simultaneously as both a liquid and a solid. Sometimes, silicon is more solid than liquid depending on how it is mixed, treated and what other chemicals or conditions (such as extreme heat, for melting) which may be applied.

Overall, the greatest advances have been made in just the past three to five years. Silicone skins and hybrid polymers are markedly advanced in their ability to sustain repetitive movement. The "platinum" silicone skins are said to have the advantage of being fairly durable. The silicones can often withstand a relatively broad range of temperature fluctuations. They do well under varying degrees of light exposure and can exhibit very good tensility, longevity, and can endure almost non-stop human handling.

Think of silly putty: at first, when you open up the hard plastic egg that encases it, you find a hard, dry, almost rubber-ball like substance. After a few hours of being stretched, pulled, dropped, soaked, and so on it can become more like a big old wad of recently discarded chewing gum!

What makes today's scientific formulations of materials different from those used in the past?
"A lot," said former make-up artist and current director of media for the American Plastics Council, Rob Krebs. Hollywood dynasties of families ruled the makeup world so the formulas, of the Bau family and others, became secrets to help the family earn money… The latex foam ingredients were experimented with and experimented with until they got foam that basically wrinkles like skin, folds like skin and allows the actor to move his face as naturally as possible, and took makeup but did not dissolve under the lights. When they had the right 'formula' that was a family secret. Some formulas absorb light so differently that you could tell where the appliance ended and where the actor’s skin began --and it looked fake. Others were more natural and those people were successful."

The science of spooky effects

Chemical engineer Greg McKenna is a professor of chemical engineering at Texas Tech University, is an expert in the field of rheology, the study of science of deformation and flow of matter.

The methods used by make-up and effects artists from decades ago, while sounding much like a bad chemistry experiment gone awry, or alchemy dating straight back to the Middle Ages, is nevertheless a science. When asked for his view on some of the work done in the early days of special effects makeup and puppet or stop-motion, model making, McKenna asserts that the kind of experimentation done behind the scenes by effects artists and animators was in fact, very much, like real chemistry and physics. "Really," said McKenna, "this [was] science in its roughest form... What these artists were doing was very much like cooking, and cooking, is, as you know, a science. It's chemistry."

Rheologists like McKenna often come from chemistry and chemical engineering backgrounds. But there are many qualified rheology experts with backgrounds in some of the other sciences, like physics and biology. Some experts involved in rheology work more on the theoretical side and may have advanced degrees in mathematics. Some industrial arenas and manufacturing corporations in which the rheologist may work, often as a consultant, are responsible for making, supplying or integrating any of a wide variety of polymeric materials. From engineers and other scientists working to improve safety features on vehicles, to cosmetics manufacturers who make wearable products, such as false eyelashes, acrylic gel fingernails and instantly drying nail polish--- rheologists study just about anything and everything that is readily available or convertible from liquid states of matter to solids, and back again. As far as rheology and its experts are concerned, the materials involved in special effects makeup and polymers used in puppet molding for stop-motion animations are all considered fair game for their expertise.

Inside Science News Service extras!

More information

Chris Rowe
crowe@aip.org
American Institute of Physics
301-209-3136

Dr. Gregory McKenna, Department of Chemical Engineering
Texas Tech University
Lubbock, TX 79410
(806) 742-4136

Mr. Rob Krebs
Rob_Krebs@plastics.org
American Plastics Council
Arlington, VA 22209-2307
703-741-5626

Smooth-On
Easton, PA 18042
(610) 252-5800